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Paperboard Boxes

Paperboard boxes are widely used due to their simple manufacturing process and low cost. Despite their simplicity, they effectively showcase your product, making them the most fundamental and practical choice for packaging.

A Versatile and Cost-Effective Packaging Solution

Industry Applications

No matter your industry, custom paperboard boxes offer the perfect balance of functionality and design.

Paperboard boxes are used across various industries because of their adaptability and practicality. Some of the most common sectors that rely on paperboard packaging include:

  • Electronics: Secure and protective packaging for gadgets and accessories.
  • Cosmetics: Elegant and customizable boxes for beauty and skincare products.
  • Food & Beverages: Ideal for food packaging, particularly for dry goods and small portions.
  • Hardware: Sturdy packaging for small tools and equipment.

Step-by-Step

Manufacturing Process

  • Printing
    The most commonly used method for printing on paperboard boxes is offset printing. This technique ensures sharp, vibrant images, making it ideal for high-quality branding and product packaging.

  • Surface Finishing
    After printing, several surface effects can be applied to enhance the box’s look and feel:

    • Coating: Adds a glossy or matte finish.
    • Lamination: Provides extra durability and a smooth surface.
    • Hot Stamping: Adds metallic or foil designs for a premium look.
    • Spot UV: Highlights specific areas of the design with a glossy finish.
  • Die-Cutting
    The paperboard is shaped into the required box design using a die. This process allows for custom shapes and sizes.

  • Gluing
    After die-cutting, glue is applied to the flaps of the box to hold the structure together. Most boxes are glued using automated machines for speed and efficiency.

  • Packaging
    Paperboard boxes are typically foldable, making them easy to store and ship. Once assembled, they are neatly stacked and packed into shipping boxes for transportation.

Common Materials

The choice of paperboard material plays a crucial role in the look, durability, and functionality of the packaging.
  • White Single-Sided Coated Cardboard: This material has a smooth, printable surface on one side and a matte finish on the other. It is the most commonly used paperboard for packaging.

  • White Double-Sided Coated Cardboard: Both sides are smooth and suitable for double-sided printing, offering more design flexibility.

  • Kraft Paperboard: Available in brown, black, or white, kraft paperboard is eco-friendly but less suitable for large-area color printing. It is commonly used for rustic or natural-themed products.

  • Gold and Silver Card: These are metallic-coated papers, ideal for premium packaging with a luxurious finish. The surface is suitable for printing but may require special attention for high-quality results.

  • Textured Paperboard: Available with a fine texture, this material adds a tactile element to the packaging, although printing on it may result in a less sharp effect.

Common Paperboard Grammage

The grammage (weight per square meter) of paperboard affects the thickness and durability of the box.

The choice of grammage will depend on the size of the product being packaged and the required strength and durability of the box.

Expert guidance for you

For more information on paperboard boxes, or to get a custom quote, don't hesitate to reach out to us.

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